Technological Development

Explore FRR possibility with high technology.

Various possibilities?are?hidden in raw materials.It?makes?the development of new technologies always face?continuous challenges. We are?working?to?find new?materials that can develop?FRP?further.Combined with countless advantages of FRP,the materials can be applied in more fields?in real life. For example, first, the SMC material which can meet the mass production?demand is?introduced into the large-scale press molding industry, even extended TMC material from YMC material (kind of SMC material developed by Yashiro). Also, Yashiro explore and develop the RIM moulding with DCPD material and autocrave moulding with carbon prepreg. Depending on Yashiro's rich experience and reality project, not just a composites company, Yashiro is creating new technology and leading the era.

Yashiro's Design Divisio

From quotation to delivery, Yashiro is able to complete the total process independently. Satisfy with customer's QCD request and needs.


What is FRP?

FRP is Fiber Reinforced Plastics, a kind of composites material which use fiberglass to enhance plastic and increase its strength.

FRP's feature include ageing resistance, fire resistance, corrosion resistance, heat insulation, light weight and high strength.
Except glass,carbon,silicon carbideal,aramid and metal so can be treated as reinforced fiber. And resin includes unsaturated polyester resin, epoxy resin and phenolic resin.

FRP can be applied to residential assembly (bathtub, purifying tank etc.), railroad assembly (unit toilet, waste tank etc.), automobile assembly (diffuser, body etc.), healthcare assembly (CT / MRI etc.), environmental assembly (wind power generation cover etc.), from this, it can be seen that FRP already being extensive used around the world.

GFRP glass fiber reinforced plastics

A strong composite material created by laminating glass fiber with unsaturated polyester resin.

  • Rolling Stock front masks
  • Rolling Stock waste tanks
  • Rolling Stock lavatory units, etc.
CFRP carbon fiber reinforced plastics

The composite material (prepreg etc.) that made of carbon fiber and epoxy resin become familiar beforehand was baked with autoclave device of high temperature and high pressure.

  • Rolling Stock   front coupler covers etc.
  • Motor Vehicles  diffusers etc. 
DCPD gdicyclopentadiene

Shock resistance material formulated by RIM forming method, contains thermosetting resin.

  • Medical Equipment CT covers etc.
Rolling Stocks Environmental Equipments Medical Equipments Residential Products Motor Vehicles Others
hand lay‐up
pressing
RIM(Reaction Injection Molding)
RTM(Resin Transfer Molding)
autoclaving

Each structure's material mechanical properties

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JRIS Standards

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Equipment

3,000 ton molding press machine

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NC router

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Autoclave

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RIM machine

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Autograph machine

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Details of Equipment

Name Qty Lathe dim / width Depth daylight shut height
Head company Press moulding 800t 1 2,380 2,000 3,000 1,000
Press moulding 800t 1 2,400 3,000 2,150 150
Press moulding 1500t 1 2,500 2,400 3,055 755
Press moulding 2200t 1 3,000 2,100 3,050 1,050
Press moulding 2500t(L) 1 3,500 2,800 3,000 500
Press moulding 2500t(K) 1 3,500 3,000 3,200 700
Press moulding 3000t 1 5,000 3,000 3,500 1,000
Cooperative company Press moulding 300t 1 1,600 1,300 1,400 500
Press moulding 400t 1 1,800 1,400 1,700 500
Press moulding 500t 1 2,000 1,500 2,000 500
Press moulding 600t 1 2,000 1,700 2,000 500
Press moulding 1000t 1 3,000 2,500 3,000 500
Press moulding 3500t 1 3,650 2,550 3,000 500
Name qty
Head company / other equipment Bridge-type crane 10t chain block 1
high voltage room 6600V 1
autocrave initial size φ2500×7000L 1
NC router table 1300㎜×2000㎜ 1
NC router table 1300㎜×2000㎜ 1
Shimadzu autocrave 1
Refrigerator 3400×1600H2400 1
Refrigerator 3500×1700H2400 1
Painting room area 30m2×2.4mH 1
Cutting Ploter 3500㎜×1500㎜ 1
RIM moulding euqipment 2
L-RTM moulding equipment 1
Other -